Top-Hat & Lateral Joint Sealing

The Structural “Find & Fix” Solution for Critical UK Infrastructure

The Challenge: Mitigating I&I and Asset Liability

In the UK’s ageing sewer network, the connection between a service lateral and the main pipe is a primary failure point. Displacement at these junctions leads to significant Inflow and Infiltration (I&I), which increases treatment costs and risks groundwater contamination. For Tier 1 Contractors managing Framework Agreements and Large Developers delivering new-build infrastructure, these leaks are a long-term liability that can lead to road subsidence and Section 104 adoption delays.

The Civil Connect Solution: UV-GRP Top-Hat Sealing

We provide the technical discipline of a Tier 1 provider with the agility of a specialist partner. Our Top-Hat Structural Seal utilizes a high-performance, UV-cured Glass Reinforced Plastic (GRP) liner.

  • The “Brim”: Seals the main pipe interface.

  • The “Crown”: Extends up to 300mm into the lateral. The result is a seamless, watertight, and root-proof junction that reinforces the host pipe, eliminating the need for costly and disruptive open-cut excavation.

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Tier 1 Compliance & Governance

Civil Connect operates as a PLC with a robust “Safety First” culture. We bridge the gap between complex engineering and on-site delivery, providing:

  • Accredited Systems: Fully integrated management systems aligned with ISO 9001, 14001, and 45001.

  • Audit-Ready Data: Every installation is backed by an automated curing log and high-definition CCTV verification, ensuring total traceability for WRc and Water Authority standards.

  • Collaborative Working: We integrate into CDM 2015 structures, acting as a low-risk delivery partner for the UK’s leading construction titans.

Technical Excellence: Robotic UV Curing

Our delivery is powered by the latest in trenchless technology, designed to minimize footprint and maximize speed:

Precision Surface Prep: Robotic cutters clear mineral deposits and jagged edges to ensure a perfect mechanical bond.

Rapid UV Flash: Unlike traditional ambient-cure methods, our UV-GRP liners cure in minutes. This drastically reduces the need for extensive over-pumping and allows for immediate handover.

Versatile Range: Capable of sealing junctions in mainlines from 150mm to 600mm, including T-joints and 45° Y-connections.

Strategic Benefits for Developers & Authorities

We understand that project success is measured by more than just a repair. Civil Connect’s trenchless approach offers:

  • Zero Disruption: Avoid Section 50/Streetworks notices and the logistical challenges of road closures or utility diversions.

  • 50-Year Design Life: Our UV-GRP materials are engineered to exceed the design life of new PVC assets, ensuring long-term structural integrity.

  • Environmental Responsibility: A cleaner, “greener” fix with significantly lower CO2 emissions and zero chemical runoff, supporting your project’s Net Zero targets.

  • Accelerated Adoption: High-quality seals ensure that drainage systems pass Water Authority inspections the first time, preventing delays in site handovers.

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Connect with the Infrastructure Specialists

At Civil Connect, we unify technical surveying with physical rehabilitation. By using our “Find & Fix” philosophy, we de-risk your project by providing a single point of accountability from initial CCTV assessment to the final structural seal.

De-Risk Your Project. Protect Your Asset. Secure Your Handover.

Whether you are a Tier 1 Contractor managing a major framework, a Local Developer navigating the path to Section 104 adoption, or a Water Authority targeting I&I reduction, Civil Connect provides the technical certainty you require.

We don’t just provide a repair; we provide a certified structural solution that bridges the gap between a failed survey and a successful site handover.

Civil Connect PLC is registered in England as a public limited company Registered Number: 15368647

 

Registered Office: Cuckoo Wharf, Lichfield Road, Birmingham, England, B6 7SS

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